Rolling
Material passes between turning rollers that squeeze it thinner and longer, sheet after sheet or bar after bar.
51 lines that use it
Aluminum foil
Asphalt road
Barbed wire
Bolt
Candy cane
Chewing gum
Coin
Corn flakes
Crackers
Croissant
Elevator
Facial tissue
Fiberglass insulation
Fishing rod
Frozen pizza
Glass marble
Inflatable pool toy
Instant noodles
Lithium-ion cell
Mechanical wristwatch
Microwave oven
Newspaper
Nichrome
Olympic-style medal
Polyvinyl butyral
Railroad rail
Razor blade
Rebar
Rolled oats
Saxophone
Screw
Sheet steel
Shipping container
Slinky
Smoke detector
Spark plug
Stainless steel
Stainless steel fork
Staple
Steel I-beam
Steel pipe
Steel wire
Swimsuit
Tinplate
Tire
Tortilla
Vinyl flooring
Water heater
White chocolate
Wind turbine
Window glass
What it looks like on the line
- TinplateCold-roll it again. From 1929, cold rolling was used to reduce the strip to its final thin gauge. The surface comes out smooth and bright, which makes a good base for plating.
- Steel I-beamBreak it down in the blooming mill. Heavy reversing rolls squash the bloom, pass after pass, rolling forward and back. The cross-section shrinks and the piece gets longer, ready for the shaping mill.
- Shipping containerRoll the weathering steel. Container steel is a weathering grade, usually called CorTen, that builds a protective rust layer instead of eating itself away. It is rolled thin and cut into panels.
- Window glassPull the ribbon off. As the glass slides along the bath it cools from about 1,100 °C to roughly 600 °C, firm enough to lift onto rollers. The speed of the rollers against the speed of the flow sets the thickness.
- Razor bladeRoll the ribbon. Stainless steel is rolled into a very thin strip, then slit to the width of a blade.
- Instant noodlesRoll it into a belt. Two sheets of dough are pressed together by rollers into one belt, and the pass is repeated until it is thin. Rolling builds gluten structure and gives the noodle strength.
- Inflatable pool toyRoll out the vinyl sheet. Polyvinyl chloride, often called vinyl, is the most common material for pool floats and air mattresses, because it is cheap, durable and water-resistant. It is made into thin flexible sheet.
- Corn flakesSqueeze between rolls. Warm grits drop from a feed hopper into the nip of the flaking rolls and come out as thin, soft flakes.
- Lithium-ion cellCalender to thickness. Rollers press the sheet to a controlled thickness and porosity, without letting it crack.
- SaxophoneRoll and weld the tube. The sheet is rolled, welded along its seam, and drawn out on a conical chuck. Several rounds of tempering take out the stresses that forming builds in the metal.
- Steel pipeCurl it into a tube. Set after set of rollers bend the flat strip, a little further each time, until the two edges meet in a straight seam.
- StapleRoll the wire flat. Rollers press the round wire into a thin flat ribbon, so each staple has a flat crown and legs.