Assembly Line

Rolling

Material passes between turning rollers that squeeze it thinner and longer, sheet after sheet or bar after bar.

51 lines that use it

Aluminum foil 5 stations · 6 raw sources Asphalt road 6 stations · 2 raw sources Barbed wire 7 stations · 13 raw sources Bolt 6 stations · 13 raw sources Candy cane 7 stations · 14 raw sources Chewing gum 8 stations · 13 raw sources Coin 6 stations · 9 raw sources Corn flakes 8 stations · 19 raw sources Crackers 7 stations · 15 raw sources Croissant 7 stations · 12 raw sources Elevator 8 stations · 26 raw sources Facial tissue 6 stations · 17 raw sources Fiberglass insulation 6 stations · 8 raw sources Fishing rod 8 stations · 24 raw sources Frozen pizza 8 stations · 16 raw sources Glass marble 5 stations · 10 raw sources Inflatable pool toy 7 stations · 9 raw sources Instant noodles 7 stations · 13 raw sources Lithium-ion cell 10 stations · 23 raw sources Mechanical wristwatch 6 stations · 26 raw sources Microwave oven 10 stations · 27 raw sources Newspaper 6 stations · 19 raw sources Nichrome 8 stations · 15 raw sources Olympic-style medal 8 stations · 12 raw sources Polyvinyl butyral 6 stations · 5 raw sources Railroad rail 9 stations · 12 raw sources Razor blade 6 stations · 16 raw sources Rebar 6 stations · 14 raw sources Rolled oats 6 stations · 1 raw source Saxophone 9 stations · 25 raw sources Screw 7 stations · 13 raw sources Sheet steel 7 stations · 13 raw sources Shipping container 8 stations · 23 raw sources Slinky 5 stations · 12 raw sources Smoke detector 8 stations · 25 raw sources Spark plug 8 stations · 16 raw sources Stainless steel 7 stations · 15 raw sources Stainless steel fork 8 stations · 15 raw sources Staple 6 stations · 14 raw sources Steel I-beam 6 stations · 12 raw sources Steel pipe 7 stations · 13 raw sources Steel wire 7 stations · 12 raw sources Swimsuit 9 stations · 11 raw sources Tinplate 6 stations · 13 raw sources Tire 8 stations · 22 raw sources Tortilla 7 stations · 12 raw sources Vinyl flooring 8 stations · 18 raw sources Water heater 6 stations · 24 raw sources White chocolate 7 stations · 10 raw sources Wind turbine 6 stations · 25 raw sources Window glass 7 stations · 13 raw sources

What it looks like on the line

  • TinplateCold-roll it again. From 1929, cold rolling was used to reduce the strip to its final thin gauge. The surface comes out smooth and bright, which makes a good base for plating.
  • Steel I-beamBreak it down in the blooming mill. Heavy reversing rolls squash the bloom, pass after pass, rolling forward and back. The cross-section shrinks and the piece gets longer, ready for the shaping mill.
  • Shipping containerRoll the weathering steel. Container steel is a weathering grade, usually called CorTen, that builds a protective rust layer instead of eating itself away. It is rolled thin and cut into panels.
  • Window glassPull the ribbon off. As the glass slides along the bath it cools from about 1,100 °C to roughly 600 °C, firm enough to lift onto rollers. The speed of the rollers against the speed of the flow sets the thickness.
  • Razor bladeRoll the ribbon. Stainless steel is rolled into a very thin strip, then slit to the width of a blade.
  • Instant noodlesRoll it into a belt. Two sheets of dough are pressed together by rollers into one belt, and the pass is repeated until it is thin. Rolling builds gluten structure and gives the noodle strength.
  • Inflatable pool toyRoll out the vinyl sheet. Polyvinyl chloride, often called vinyl, is the most common material for pool floats and air mattresses, because it is cheap, durable and water-resistant. It is made into thin flexible sheet.
  • Corn flakesSqueeze between rolls. Warm grits drop from a feed hopper into the nip of the flaking rolls and come out as thin, soft flakes.
  • Lithium-ion cellCalender to thickness. Rollers press the sheet to a controlled thickness and porosity, without letting it crack.
  • SaxophoneRoll and weld the tube. The sheet is rolled, welded along its seam, and drawn out on a conical chuck. Several rounds of tempering take out the stresses that forming builds in the metal.
  • Steel pipeCurl it into a tube. Set after set of rollers bend the flat strip, a little further each time, until the two edges meet in a straight seam.
  • StapleRoll the wire flat. Rollers press the round wire into a thin flat ribbon, so each staple has a flat crown and legs.